I. Industrial Metal 3D Printer Overview

(i) Definitions

Industrial metal 3D printer is a kind of high-end manufacturing equipment, which adopts additive manufacturing method to build three-dimensional metal parts by layer-by-layer stacking with metal powder as raw material. It is characterized by high precision, high stability and wide material adaptability, etc. The core principle is to control the laying and melting of metal powder based on preset data.

(ii) Areas of application

In the aerospace field, it can manufacture high-performance, lightweight engine components and structural parts; in the automotive manufacturing industry, it can produce customized parts and improve design flexibility and production efficiency; in the medical device field, it can print personalized implants; and in the energy and power field, it is used to manufacture key components.

(iii) Market position

With the transformation and upgrading of the manufacturing industry, the market position of industrial metal 3D printers is gradually increasing. Although the current market share is low, it is expected to grow rapidly in the future. However, high cost and lack of technical standards and industry norms are the challenges it faces.

II. Price components

(i) Equipment costs

Equipment costs include the purchase costs of core components such as mechanical parts, electronic control systems and lasers, as well as the costs of machining, assembly and testing during production. The cost of these components, which are critical to printer performance and quality, is influenced by a number of factors and is expected to decrease in the future.

(ii) Cost of materials

The cost of metallic materials is an important part of the total price. The type of material, preparation process, particle size distribution and purity all affect the cost. Material costs fluctuate as technology develops and market demand changes, and costs can be reduced in a number of ways.

(iii) Research and development and technology costs

This mainly relates to technology R&D inputs, patent application costs and software development costs. These costs reflect the manufacturer's technological innovation and R&D efforts, which have a greater impact on prices in the short term and are likely to decrease in the future.

(iv) After-sales service and warranty costs

It covers equipment installation and commissioning, maintenance, technical support and user training. These services ensure the normal operation of the printer, the cost of which affects the user's purchasing decision and experience.

III. Analysis of price differences

(i) Brand and model differences

Well-known branded printers are priced high due to their technological prowess, print quality and after-sales service. Different models differ in terms of performance, accuracy and print speed, resulting in different prices.

(ii) Technology level and performance differences

Advanced technology and performance will make the printer more expensive. On the technical side, high accuracy and high speed printing capabilities are important; on the performance side, print size, layer thickness control, surface roughness, and the degree of intelligence and automation all affect the price.

(iii) Degree of customization

The higher the degree of customization, the higher the price. This is because meeting customization needs requires increased R&D and production costs, including hardware and software customization.

Fourth, the purchase of recommendations and precautions

(i) Clarification of needs and budget

Users need to understand the demand for 3D printing technology in their industry, budget for costs, and be aware of contract terms and warranties.

(ii) Understanding product performance and evaluation

You can learn about product performance by checking official information, attending industry exhibitions, consulting professionals, etc., and pay attention to user evaluation and experience.

(iii) Selection of formal channels of purchase

Formal channels such as officially authorized dealers, brand stores and well-known e-commerce platforms can guarantee product quality and after-sales service, and also provide legal documents.

V. Conclusion

(i) Summary of price components

The price of industrial metal 3D printers is composed of equipment, materials, R&D and technology, after-sales service and warranty and other cost elements, which are interrelated and affect the price. Users need to fully understand and consider comprehensively when purchasing.

(ii) Suggestions for purchase and looking ahead When choosing, it is important to clarify the needs and budget, understand product performance and evaluation, and choose formal channels. Industrial metal 3D printing technology has great potential for development, the future price may be more affordable, market competition will promote product innovation and industry development.

工業(yè)金屬3D打印機(jī)價(jià)格構(gòu)成最先出現(xiàn)在三帝科技股份有限公司。

??On August 28, 2024, Formnext + PM South China will be held in Hall 13 of Shenzhen International Convention and Exhibition Center. Beijing SANDY Technology Co., Ltd (hereinafter referred to as "SANDY") will bring metal/ceramic 3D printing solutions to the exhibition, and the Chairman of the Board of Directors, Dr. Zong Guisheng, and the Technical Director of BJ, Dr. Li Fei, will share their topics in the concurrent forum. Dr. Zong Guisheng, Chairman of the Board of Directors, and Dr. Li Fei, Technical Director of BJ, will share their views on the topic in the forum.

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During the exhibition, SANDI Technology will also proudly present "Million Dollar Subsidy Booking Reduction"The event, book any model of BJ Binder Jet Metal/Ceramic Printer and SLM Metal Printer before 24:00 on August 30th, will be reduced by 100,000 RMB, limited to 10 people, welcome to inquire and order!

The final interpretation of the rules of this promotion belongs to Beijing SANDI Technology Co.

Based on 30 years of experience in powder lay-up technology, SANDI Technology has mastered both laser and binder jetting technologies, including BJ binder jetting metal/ceramic, 3DP sand/ PMX crystalline wax, SLS sand/wax, SLM metal (multi-material gradient), and DED metal (additive forging and reduction) technologies, which are able to satisfy the needs for the manufacturing of products of different sizes (from millimeter scale to meter scale).

BJ Binder Jet Metal/Ceramic Printing Solutions

SANDI Technology has independently mastered the key technologies of binder jet molding technology, such as equipment, materials and process, and has mature technology and experience in small particle size powder spreading, powder bed densification enhancement, high-resolution inkjet system development, rapid design and development of binder formulations, and degreasing and sintering process. It has completed the development of BJ binder jet metal/ceramic molding equipment, such as R&D R series and production P series; completed the development of systematic material processes for iron-based materials, non-ferrous metals, high-temperature alloys, refractory metals, ceramic materials, inorganic salts, polymer materials, food materials, etc.; and responded to the demand for agile manufacturing of multiple varieties and small batches by advancing the CAE simulation and prediction solutions. The company also has the ability to design binder formulations independently, which can meet the development needs of customers for new materials and new applications for customized binders. At the same time, SANDI joins hands with Shenzhen Vocational and Technical University, Tsinghua University Research Institute in Shenzhen, Shanghai Jiaotong University and other research institutes and universities to carry out the basic technology research on materials, processes and applications of binder injection molding, and promotes the industrialization and application of the research results.

Figure: BJ Metal Printing

Figure: BJ Ceramic Printing?

Figure: BJ Metal/Ceramic Printer 3DPTEK-J160R, 3DPTEK-J400P/800P??

SLM Laser Metal Printing Solutions

?Figure: SLM metal printing equipment AFS-M120/M260/M300XAS

At present, the company has independently researched and launched SLM selective laser melting metal printing equipment AFS-M120/M260, gradient metal equipment AFS-M120X(T), multi-material additive and subtractive equipment AFS-M300XAS, etc., and completed the molding of stainless steel/titanium alloy/aluminum alloy/mold steel/cobalt-chromium alloy/nickel-base alloy and other materials and process development. Among them, the gradient metal printing equipment AFS-M120X(T) can be applied to the research and development of the properties of composite metal materials, and it can realize the continuous gradient accurate powder supply of two and more kinds of metal materials; it has the horizontal/vertical gradient change direction, which reduces the complexity of the process, saves the raw material of the powder, and enhances the efficiency of research and development. It has a broad application prospect in the development of new materials in high throughput material preparation, aerospace, automotive, medical, mold processing and other fields. At present, SANDI has cooperated with many research institutes such as University of Science and Technology Beijing, Shandong University of Technology, Lanzhou University of Technology, Huazhong University of Science and Technology, Beijing University of Aeronautics and Astronautics, Beijing Iron and Steel Research Institute, Shenyang Institute of Automation, etc., and has been continuously providing advanced, reliable, and practical solutions for the gradient functional metal materials.

?Figure: SLM Gradient Metal Printer AFS-M120X(T)?

Figure: 316L stainless steel-Cu10Sn,316L + Copper316L-CoCrMo Continuous Gradient Alloys

Figure: Titanium customized hearing aids printed with SANDI's SLM metal printing equipment, titanium shell up toExtreme wall thickness of 0.15mm?

[About SANDI TECHNOLOGY

Beijing 3D Printing Technology, Inc. (3D Printing Technology, Inc.) is a 3D printing equipment and rapid manufacturing service provider, national high-tech enterprises, specializing in new enterprises, the Ministry of Industry and Information Technology additive manufacturing typical application scenarios supplier. At the same time has laser and binder jet 3D printing equipment and materials technology and application process, the business covers 3D printing equipment, raw materials development and production, rapid manufacturing services for finished metal parts, 3D printing process technology support services, etc., and has established a complete 3D printing additive manufacturing industry chain, which is widely used in aerospace, ship pumps and valves, automobiles, energy and power, industrial machinery, rail transportation, 3C electronics, education and scientific research, sculpture and cultural creation, rehabilitation and medical industries.

百萬(wàn)補(bǔ)貼丨三帝科技金屬/陶瓷3D打印解決方案閃亮Formnext深圳3D打印展最先出現(xiàn)在三帝科技股份有限公司。

In order to solve the problem of traditional 3D printing is both slow and expensive, 3D printing 2.0 Binder Jetting (Binder Jetting/3DP, hereinafter referred to as BJ) process has emerged. Compared to 3D printing 1.0, such as PBF, DED and other metal additive manufacturing process is the use of "point scanning" technology, the existence of processing efficiency is low, the cost is several times that of the traditional manufacturing technology, it is difficult to realize the large-scale industrialization of the application of the "line scanning" technology, the 3D printing 2.0 Binder Jetting (BJ) process has emerged. 3D printing 2.0 binder jetting BJ process using "line scanning" technology is a high-efficiency, high-precision additive manufacturing technology, which follows the traditional powder metallurgy industry's material system and sintering process, low cost, high degree of standardization of materials, can provide high-efficiency, high-quality, low-cost metal additive manufacturing solutions for the industrial session can be applied to the production line, for the large-scale application of 3D printing technology to lay a solid foundation. solid foundation. It is expected that 3D printing 2.0 will bring breakthrough and continuous growth for the 3D printing industry.

Internationally, Desktop Metal, HP, Digital Metal, GE and other global technology companies are optimistic about the market potential of BJ metal technology, in the past five years have completed the development of BJ metal technology, and achieved a certain degree of industrialization applications. As a large manufacturing country, China's market demand for BJ metal technology is even more urgent, especially from the MIM (Metal Injection Molding) industry for rapid prototyping and small and medium-sized mass production. Against this background, domestic BJ metal technology has developed rapidly in recent years. In fact, as early as 1994, Dr. Zong Guisheng, the founder of Beijing Longyuan Automatic Forming System Co., Ltd (a subsidiary of SANDI Technology, hereinafter referred to as "Longyuan Forming"), put forward the concept of "line scanning" and declared "Since 2018, through the technological innovation of the postdoctoral team at the postdoctoral workstation and the engineering innovation of the R&D team, Longyuan has successfully developed and produced a series of BJ equipment and 5 series of adhesives applicable to more than 20 materials. of 5 series of bonding agents, and put them on the market.

Based on the synergistic innovation system of the company's Guoqian Science and Technology Research Institute, post-doctoral workstation and product development team, and the foundation of nearly 30 years of development of additive manufacturing equipment, Longyuan Molding has independently mastered a number of key technologies related to the equipment, materials and processes of the binder injection molding technology, and has completed the development of R&D R-series and production P-series series of equipments and the development of systematic material processes, such as iron-based materials, non-ferrous metals, high temperature alloys, refractory metals, ceramic materials, inorganic salts, polymer materials and food materials. Alloys, refractory metals, ceramic materials, inorganic salts, polymer materials, food materials and other systematic material technology development.

Longyuan Molding R series equipment AFS-J120R and AFS-J380R are R&D type equipment for universities, research institutes, enterprise R&D organizations and so on. This series of equipment can realize the highest ±0.2mm printing accuracy, 400~800DPI resolution, 2.5L/h printing speed and 55~62% green blank density. The equipment is easy and quick to operate, with flexible replacement of powder material and binder ink, concise structure, easy maintenance, and effective guarantee of scientific research efficiency and experimental reproducibility. Adopting self-developed industrial control software and data processing software, the process parameters are highly open and independently adjustable, which is not only compatible with a wide range of materials, but also more suitable for exploratory research and rapid preparation of new materials iteration.

P series equipment is production-oriented equipment for MIM, mold, tooling and other industries. This series of equipment adopts the latest top-feeding single-cylinder structure, equipped with V+ precise powder drop system, double-roller composite high-density powder spreading system, automatic nozzle cleaning, built-in air purification system and other devices, easy and quick to operate, flexible replacement of powder materials and binder ink, and effective protection of production efficiency. It can realize printing accuracy of ±0.15mm, resolution of 400~1200DPI (freely adjustable), printing speed of up to 2.5L/h and green blank density of 55~62%. High-end production equipment AFS-J380L is also equipped with a high-precision molding cylinder transfer vehicle, molding cylinder can be quickly transferred and quickly replaced, saving curing waiting time; the highest printing accuracy of up to ± 0.1mm, the highest printing speed of up to 3.6L / h, the relevant technical indicators up to the international advanced level.

In addition, Longyuan Forming has the ability to design binder formulations independently, which can meet the development needs of customers for customized binders for new materials and applications. On the basis of the equipment, it has successfully developed a series of BJ-specific binder formulations, which are applicable to more than 20 kinds of matrix materials, such as iron-based alloys, light metal alloys, organic glass, ceramics and so on. Among them, the degreasing and sintering process of SS316L, SS420, 18Ni300 and many other materials meet the international material standards of MIM industry. In addition, the company has set up professional technical service centers across the country, which can respond quickly to customer needs at all times and provide solid guarantee for the stable operation of the equipment.

BJ metal technology is known as "Additive 2.0" technology because of its high printing efficiency, low material cost, cost-effective equipment, no additional support, suitable for batch, etc. It will be used in automotive, hardware, electronics, tools, molds, cutting tools, medical equipment, sports equipment and other industries to form a large-scale industrial applications, with a vast market space. Has a broad market space, the future market size of more than 100 billion yuan. At the same time, as a direct metal molding technology, the development and application of BJ metal technology is also gradually growing into the core technology trends in the field of metal additive manufacturing, in the production of batch metal parts show a strong vitality. It is believed that, in the future, this technology will profoundly affect the traditional manufacturing industry, and will change the market pattern of the metal additive manufacturing industry.

3D打印2.0：BJ粘結(jié)劑噴射金屬成型最先出現(xiàn)在三帝科技股份有限公司。